A flute vs C flute: side-by-side numbers

C flute is 17% thinner than A flute (0.156 vs 0.188 in nominal). At the same ECT, the McKee formula rates a C flute box 9% weaker in compression; the trade is in size, crush resistance and print surface.

Side by side

A flute is 0.031 in thicker than C flute. On a 12 × 10 × 8 in box that makes the outside 0.06 in longer and wider and 0.09 in deeper, and at the same ECT the McKee estimate for C flute is 91% of the A flute figure.

A fluteC flute
Wallssinglesingle
Nominal caliper, in0.18750.1563
Flutes per foot3339
OD added to L and W, in0.3750.313
OD added to depth, in0.5630.469
McKee strength index, same ECT43.339.5

Same box, both boards

Inside, inBCT at 44 ECT, ABCT at 44 ECT, CBoxes per pallet, ABoxes per pallet, C
10 × 8 × 6671613144144
16 × 12 × 108377644040
24 × 18 × 181,02593666

44 ECT is used on both sides only to isolate thickness; in practice the two boards are made to different grades. Pallet: 48 × 40, loaded to 60 in, column stacked.

Where each fits

A flute

  • Thickest single wall, so the best McKee estimate at a given ECT
  • Tall flutes crush more easily under flat pressure, which can cost some of that strength on a corrugator or in a clamp truck
  • Less common in US box plants than B or C; check availability before you specify it

C flute

  • Thicker than B, so stronger in McKee at the same ECT
  • Fewer flutes per foot than B, so slightly less crush and puncture resistance
  • Print surface is fine for simple marks; fine graphics prefer finer flutes

More comparisons

Sources