BC double wall vs EB double wall: side-by-side numbers

EB double wall is 33% thinner than BC double wall (0.188 vs 0.281 in nominal). At the same ECT, the McKee formula rates a EB double wall box 18% weaker in compression; the trade is in size, crush resistance and print surface.

Side by side

BC double wall is 0.094 in thicker than EB double wall. On a 12 × 10 × 8 in box that makes the outside 0.19 in longer and wider and 0.28 in deeper, and at the same ECT the McKee estimate for EB double wall is 82% of the BC double wall figure.

BC double wallEB double wall
Wallsdoubledouble
Nominal caliper, in0.28130.1875
Flutes per foot——
OD added to L and W, in0.5630.375
OD added to depth, in0.8440.563
McKee strength index, same ECT5343.3

Same box, both boards

Inside, inBCT at 44 ECT, BCBCT at 44 ECT, EBBoxes per pallet, BCBoxes per pallet, EB
10 × 8 × 6822671119144
16 × 12 × 101,0258374040
24 × 18 × 181,2551,02566

44 ECT is used on both sides only to isolate thickness; in practice the two boards are made to different grades. Pallet: 48 × 40, loaded to 60 in, column stacked.

Where each fits

BC double wall

  • Nearly twice the caliper of C, so much stronger in McKee at the same ECT
  • Heavier and bulkier: more board weight and larger outside dimensions
  • The B ply on one face gives a better print or wear surface

EB double wall

  • Thinner than BC, so lower McKee strength at the same ECT
  • Smooth E face for printing
  • Slimmer outside dimensions than BC for the same inside size

More comparisons

Sources