AAC triple wall: thickness, flutes per foot and strength
AAC triple wall stacks two A flutes and a C flute between four liners, about 0.53 in thick in Packgent's nominal sum. It is the board used for bulk bins and heavy unit loads.
Key numbers
| Construction | Triple wall: three mediums, four liners |
|---|---|
| Plies | A flute + A flute + C flute |
| Nominal caliper | 0.5313 in · 13.6 mm |
| OD minus ID, length and width | 1.063 in |
| OD minus ID, depth | 1.594 in |
| McKee strength vs C flute, same ECT | 184% |
Caliper is the sum of A flute (0.1875 in) and A flute (0.1875 in) and C flute (0.1563 in), computed by Packgent. Real board is slightly thinner after combining and converting.
Strength ratio = √(caliper ÷ C-flute caliper), from the McKee formula with ECT and perimeter held equal.
Trade-offs
- By far the highest McKee estimate here, though McKee was fitted on smaller boxes, so treat bulk-bin numbers with care
- Heavy and stiff; needs equipment that can score thick board
- Common in gaylords rather than cases
Typical uses
- Gaylords and bulk bins
- Crates for heavy equipment
Estimated box compression at 10 sizes
| Inside size, in | 90 ECT | 112 ECT |
|---|---|---|
| 8 × 6 × 4 | 2,038 | 2,536 |
| 10 × 8 × 6 | 2,310 | 2,875 |
| 12 × 12 × 12 | 2,668 | 3,320 |
| 14 × 10 × 8 | 2,668 | 3,320 |
| 16 × 12 × 10 | 2,882 | 3,586 |
| 18 × 12 × 12 | 2,983 | 3,712 |
| 18 × 18 × 18 | 3,268 | 4,066 |
| 20 × 16 × 14 | 3,268 | 4,066 |
| 24 × 18 × 18 | 3,529 | 4,392 |
| 24 × 24 × 24 | 3,773 | 4,695 |
BCT ≈ 5.87 × ECT × √(caliper × perimeter), perimeter = 2(L + W) of the inside size. An estimate; confirm with ASTM D642. Grades shown are ECT values Packgent computes for this wall type, not a list of what mills sell.
Sources
- Foster, G. (1997). "Boxes, Corrugated." In Brody & Marsh (eds.), The Wiley Encyclopedia of Packaging Technology, 2nd ed. Wiley. ISBN 0-471-06397-5 (table reproduced in Wikipedia, "Corrugated fiberboard")
- Packaging Corporation of America: Profiles with a purpose
Last reviewed . See all sources and how Packgent computes.