55 ECT E flute: box compression and stacking table

55 ECT E flute pairs a 55 lb/in edge crush with a nominal 0.063 in caliper. As an empty 12 × 12 × 12 in box, the simplified McKee formula puts it near 559 lbf of top-to-bottom compression before any allowance for storage or humidity.

Compression, derated for storage time

BCT after storage losses, lbf, 55 ECT E flute
Inside size, in0 days10 days30 days90 days180 days
8 × 6 × 4427269256235214
10 × 8 × 6484305291266242
12 × 12 × 12559352336308280
14 × 10 × 8559352336308280
16 × 12 × 10604381362332302
18 × 12 × 12625394375344313
18 × 18 × 18685431411377342
20 × 16 × 14685431411377342
24 × 18 × 18740466444407370
24 × 24 × 24791498474435395

0 days is the McKee estimate itself. Storage losses are Packgent's default assumptions (10 days 37%, 30 days 40%, 90 days 45%, 180 days 50%), not sourced values; edit them in the stacking calculator.

How many high can it stack?

Boxes high, including the bottom one, column stacked for 30 days, before humidity, interlock or overhang losses.

12 × 10 × 8 in, BCT ≈ 535 lbf
Gross weight per box10 lb20 lb30 lb40 lb60 lb
Boxes high33171196
16 × 12 × 10 in, BCT ≈ 604 lbf
Gross weight per box10 lb20 lb30 lb40 lb60 lb
Boxes high371913107
20 × 16 × 12 in, BCT ≈ 685 lbf
Gross weight per box10 lb20 lb30 lb40 lb60 lb
Boxes high422114117

Boxes high = ⌊BCT × (1 − 0.4) ÷ gross weight⌋ + 1. A real stack needs further allowance for humidity, pattern and handling.

Neighbouring grades

GradeECT changeBCT change, same flute and size
48 ECT-7 lb/in-13%

In McKee, BCT scales directly with ECT, so the percentage change in strength equals the change in ECT.

Freight rule limits

NMFC Item 222 ties each grade to a maximum gross weight and size for LTL shipping. Packgent has not published those limits yet because they could not be checked against the current tariff. See the Item 222 page for status.

Sources

  1. TAPPI T 811: Edgewise compressive strength of corrugated fibreboard (short column test)
  2. McKee, R.C., Gander, J.W. & Wachuta, J.R. (1963). "Compression strength formula for corrugated boxes." Paperboard Packaging 48(8): 149–159
  3. Flute calipers: Foster (1997), Wiley Encyclopedia of Packaging Technology

Last reviewed . See all sources and how Packgent computes.