51 ECT BC double wall: box compression and stacking table

51 ECT BC double wall pairs a 51 lb/in edge crush with a nominal 0.281 in caliper. As an empty 12 × 12 × 12 in box, the simplified McKee formula puts it near 1,100 lbf of top-to-bottom compression before any allowance for storage or humidity.

Compression, derated for storage time

BCT after storage losses, lbf, 51 ECT BC double wall
Inside size, in0 days10 days30 days90 days180 days
8 × 6 × 4840529504462420
10 × 8 × 6953600572524476
12 × 12 × 121,100693660605550
14 × 10 × 81,100693660605550
16 × 12 × 101,188749713654594
18 × 12 × 121,230775738676615
18 × 18 × 181,347849808741674
20 × 16 × 141,347849808741674
24 × 18 × 181,455917873800728
24 × 24 × 241,556980933856778

0 days is the McKee estimate itself. Storage losses are Packgent's default assumptions (10 days 37%, 30 days 40%, 90 days 45%, 180 days 50%), not sourced values; edit them in the stacking calculator.

How many high can it stack?

Boxes high, including the bottom one, column stacked for 30 days, before humidity, interlock or overhang losses.

12 × 10 × 8 in, BCT ≈ 1,053 lbf
Gross weight per box10 lb20 lb30 lb40 lb60 lb
Boxes high6432221611
16 × 12 × 10 in, BCT ≈ 1,188 lbf
Gross weight per box10 lb20 lb30 lb40 lb60 lb
Boxes high7236241812
20 × 16 × 12 in, BCT ≈ 1,347 lbf
Gross weight per box10 lb20 lb30 lb40 lb60 lb
Boxes high8141272114

Boxes high = ⌊BCT × (1 − 0.4) ÷ gross weight⌋ + 1. A real stack needs further allowance for humidity, pattern and handling.

Neighbouring grades

GradeECT changeBCT change, same flute and size
48 ECT-3 lb/in-6%
61 ECT+10 lb/in+20%

In McKee, BCT scales directly with ECT, so the percentage change in strength equals the change in ECT.

Freight rule limits

NMFC Item 222 ties each grade to a maximum gross weight and size for LTL shipping. Packgent has not published those limits yet because they could not be checked against the current tariff. See the Item 222 page for status.

Sources

  1. TAPPI T 811: Edgewise compressive strength of corrugated fibreboard (short column test)
  2. McKee, R.C., Gander, J.W. & Wachuta, J.R. (1963). "Compression strength formula for corrugated boxes." Paperboard Packaging 48(8): 149–159
  3. Flute calipers: Foster (1997), Wiley Encyclopedia of Packaging Technology

Last reviewed . See all sources and how Packgent computes.